Double punch

Why double punch?

09/20/2022

Pivatic double punching technology was a product of developing the mechanical structure of the tool cassette technology and cycle time of the punching line. The 625 mm reach of a tool cassette jaw was suitable for narrow blanks or coils, but if the coil width exceeded the reach, one tool cassette would not be enough. As a solution, a second tool cassette with its own tool selector was added to the other side of the blank or coil. The selectors of both tool cassettes use the same punch plate, so symmetrical holes in the product can be double punched, i.e. punched at the same time – something that is not possible using traditional turret punch press technology. Our customers get the best benefit from Pivatic’s double punching technology when it comes to families of products, and production batches ranging from a few pieces to several thousand pieces.

There are different types of tool cassettes, and the cassette type and tools are selected according to the customer’s needs. “Thick Turret, Amada-Style”  tool sizes A, B, C, D, E and F are suitable for tool cassettes. With standard settings, 16 – 26 tools can fit in one cassette, but with multitool adapters the number of tools can be increased to more than 50 tools per cassette, i.e. more than 100 tools per punching station with two cassettes. In addition to piercing tools, tool positions can also use form pressing tools or cluster tools that pierce an entire hole pattern at once.

Ultimately, the double punching technology allows you to increase your production efficiency to up to double the speed, while maintaining the highest quality.

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This combination is a merger of equals where both businesses achieved a record recent order backlog of €11 million. After the purchase, the combined sales exceed €25 million and 100 staff.

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Performance, quality, consistent… These are some of the terms that our customers used to describe Pivatic in our annual NPS survey, conducted in November-December 2023 by Trustmary. This year’s results are based on 24 evaluations. We thank all our customers and partners for their cooperation and feedback as we aim for even better results in 2023! 

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International Sheet Metal Review (ISMR) met our CEO, Jan Tapanainen, at this November’s Blechexpo exhibition in Stuttgart. He outlined some of Pivatic’s latest new projects, strategic initiatives and investments along with his thoughts on global markets, trends, challenges and opportunities, such as our investments over the past two-three years, our views on the current global business climate/markets, our current strategic and technical focus for the company, trends developing in global sheet metal markets, greatest challenges and opportunities, our approach to Industry 4.0, AI, VR, and AR, and our sustainability/energy efficiency in your products, processes, and operations.

Return-on-Investment (ROI) Calculator

Calculate your annual cost savings with Pivatic ROI calculator. Our fabrication systems enable you to get the best ROI in the industry by automation and reducing the CPP (Cost per Part). To find out how much you can save in material utilization, energy consumption, and labor, fill in 1 or more calculators. A report data of your individual study will be shown and automatically sent to your email.

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