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Products with large openings with over 100% increased efficiency

05/10/2022

A large American manufacturer of HVAC products was looking to speed up their manufacturing process with the help of new punching technology. The company had previous experience with a Pivatic punching line installed in 2007, and had been punching some of their parts with the old line. The line delivery however allowed to replace existing standalone Turret Punch Presses to manufacture the parts with large openings with over 100% increased efficiency – reducing cycle times from 4-5 minutes down to 2 minutes. 

Customized solution to meet the client’s needs

The final layout solution for the line was customized based on the experiences from the first punching line. We were able to match the requests for the line with newly developed options in the last decade, or with a few small cost-efficient development projects. A modular line system was chosen to allow the components to be placed so that the space allocation in a cramped production hall would be optimal.

Significant improvement in productivity with new solutions

The highly efficient cycle times compared to previous systems were possible due to fully automated production from coiled sheet metal to punched and formed parts, and with the chosen punching technologies. A standard PivaPunch TT (Thick Turret) station equipped with A-F size tools pre-set in quick change cassettes were used to punch the smaller holes and the perforation needs. An indexable tool was used to prepare the edges for the large openings. A customized PivaPunch HT (Hard Tool or Press Tool) station was used to punch the large opening with 1 hit or 2 hits. For parts with no large openings, the press tooling can be changed to large Thick Turret tooling with forming capabilities. HT Station has two tool activators on both side for increased flexibility.

Read more about Pivatic solutions for the HVAC industry and punching technologies that we offer. 

Are you interested in learning how Pivatic machines can increase your efficiency? Contact us today!

Latest News

Pivatic with Jakamo Supplier Experience Platform

A few months ago, Pivatic Oy started using the Jakamo service to improve the purchase order process. Through Jakamo, we create a transparent purchasing process for sharing information with our customers.

“Jakamo supplier experience platform solution has helped us to track suppliers online, related to the price if there are any changes. The second thing is the delivery time, so we can easily see when the part has been confirmed to arrive at our factory.”

Annual NPS survey shows continued trust in Pivatic

Reliable, quality, innovative… These are some of the terms that our customers used to describe Pivatic in the annual NPS survey. We’re happy to report that our NPS more than doubled in 2022 to 28 as we strive for continued excellence.

Reliability remains important for our customers, and Pivatic received a score of 4.2 (on a scale of 1-5) in “Reliability as a Partner”. In addition, Pivatic scored 4.51 (1-5) in ‘Quality of Product’ which too, remains a focal point for clients looking for the optimal supplier. 

Pivatic and JZ-Systems B.V. signed a representation contract for the Dutch-speaking market

Pivatic is looking for growth in the sheet metal market in Benelux countries and has signed a new representative contract with Mr. Arjan Weijs, owner of JZ-Systems B.V., and his colleague Mr. Jack van Arnhem.

The Benelux is an important market for sheet metal machine tools and Pivatic has already an important customer base established in the Benelux. According to the growth strategy, Pivatic is looking for growth and is willing to strengthen its presence in several markets. Mr.Jack van Arnhem and Mr.Arjan Weijs both have a long experience in the sheet metal market and know the market and customers in the territory very well.

A leap in productivity – the aftermath of EuroBLECH 2022

ISMR (International Sheet Metal Review) met our CEO, Jan Tapanainen, and our CTO, Mika Virtanen, at this October’s EuroBLECH sheet-metal exhibition to discuss our latest projects, plans and strategic initiatives.

This year, we have delivered some really interesting projects with full automation. Our customers are looking for more long-term solutions, so they want good-quality equipment that is long-lasting and productive. They tend to me OEMs with their own production plants, making their own products, and with their own engineering facilities.

Konepaja 2022

Tänä vuonna esittelemme messuilla laajasti integrointimahdollisuuksia Pivaticin ja muiden teknologioiden välillä, kuten levyarkkivarastot (Remmert), särmäyspuristimet (Ursviken, CoastOne), rullamuovauskoneet (Samesor) ja taivutusautomaatit (Pivatic ja RAS). Torstain ohjelmalava käynnistyy myös Pivaticin toimitusjohtajan Jan Tapanaisen esityksellä klo 09:30 aiheesta “Integroitava PivaPunch arkki-ja kelalävistys monipuoliseen ja joustavaan ohutlevytuotantoon”.

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